EPS protective packaging
Universal thermoboxes for transport and storage
Loose polystyrene filler for packaging and cushion
Decorative elements for facades and interiors made
EPS insulation shells for pipes
3D elements for advertising
Non-standard EPS products
Granulate made from recycled EPS cut-offs
How to find us
Non-standard EPS products
There are many products whose manufacturing process is not immediately obvious, or which can be made using different techniques.
Complex products can often be split into simpler components that are later glued together.
For each specific case, we coordinate the design with the client, provide the necessary drawings, and agree on the assembly method - whether it will be done on-site or at our facility.
All types of products can be categorized as follows:
• 2D - shapes made by cutting contours in one, two, or three views. This method can produce fairly complex items, but corresponding contour drawings are required.
• Symmetrical solids of revolution - require a cross-sectional image.
- Using a hot wire, the shape is created by repeatedly cutting the same contour while rotating the material in steps around its axis (similar to working with a potter’s wheel). From the top view, the result is a polygon. The smaller the rotation step (i.e. more facets), the closer it gets to a perfect circle.
- If the shape and dimensions allow, a milling cutter can be used similarly to lathe turning.
• Asymmetrical shapes (require more than 3 projections). If the geometry permits, they can be cut with a hot wire by rotating the object and applying a unique contour for each angle (like animation frames).
• 2.5D products - usually bas-reliefs or parts of larger items. The piece lies flat while the relief is formed from above using a milling cutter. A .STL file (like for a 3D printer) is required for production.
• 3D products (within our capabilities) - asymmetrical objects created with a milling cutter on a turning module. A *.STL file is also required.
Complex products can often be split into simpler components that are later glued together.
For each specific case, we coordinate the design with the client, provide the necessary drawings, and agree on the assembly method - whether it will be done on-site or at our facility.
All types of products can be categorized as follows:
• 2D - shapes made by cutting contours in one, two, or three views. This method can produce fairly complex items, but corresponding contour drawings are required.
• Symmetrical solids of revolution - require a cross-sectional image.
- Using a hot wire, the shape is created by repeatedly cutting the same contour while rotating the material in steps around its axis (similar to working with a potter’s wheel). From the top view, the result is a polygon. The smaller the rotation step (i.e. more facets), the closer it gets to a perfect circle.
- If the shape and dimensions allow, a milling cutter can be used similarly to lathe turning.
• Asymmetrical shapes (require more than 3 projections). If the geometry permits, they can be cut with a hot wire by rotating the object and applying a unique contour for each angle (like animation frames).
• 2.5D products - usually bas-reliefs or parts of larger items. The piece lies flat while the relief is formed from above using a milling cutter. A .STL file (like for a 3D printer) is required for production.
• 3D products (within our capabilities) - asymmetrical objects created with a milling cutter on a turning module. A *.STL file is also required.
